Introduction to Digital Fabrication

Hannah Lord

Making a Custom Shirt Decal with the Vinyl Cutter!

A vinyl cutter is one of the most underappreciated machines in most fabrication labs. It's position as a "digital fabrication" tool has been argued over. I don't truly understand the argument against it. It combines technology and digital tools (the cutter itself which relies on digital data files to cut into the vinyl) to create a physical product. The transfer of the digital design into something physical is what gives the vinyl cutter its label as a digital fabrication tool.

Making a Design

I made my design using Adobe Illustrator. After running through a bunch of ideas, I settled with the quote "I have a crystal for that" with a sinmple gemstone graphic.I am a huge lover of crystals, and a strong believer in their metaphysical powers! I saw this quote on Instagram and loved it.
I grabbed an L, white, t-shirt from the Fab Lab, and measured a 12in by 12in area. In Illustrator, I created a new project with a 12x12 size. I found my graphic on Google and downloaded the image then opened it in my Illustrator project.



The initial image from Google was a raster image, which is pixel based and has a specified quality. I used Illutstrator's image trace tool to vectorize the graphic. Vector images are math based, and can be resized without a loss of quality!



Next I added my text, then centered all of my elements. I then remembered to reflect my text so that it would be readable and not backwards on the final product.



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The Vinyl Cutter

After recieving my training, I was able to book my time on the vinyl cutter to make my shirt graphic. For my vinyl, I picked up a glittery pink color of apparel vinyl and cut a piece from the roll. After loading my sheet of vinyl and setting the speed (12mm/s) and force (135g) of the machine Using the designated computer, I opened my design in Sure Cuts A Lot. I moved the design to the lower corner and double checked the size, making the height 12 inches, and letting the width set automatically based on the proportions. Then I went ahead and sent my design to the machine and watched it cut!



Once the cuts were complete, I had to use an X-acto knife to weed my design and remove the excess pieces of vinyl from the sheet.




The Heat Press

After finishing weeding, I turned on the heatpress. Once it reached 371 degrees F, I placed the blank shirt and pre-warmed it for 5 seconds. Next I placed the vinyl sticky side down onto the shirt, and clamped the heat press down for 10 seconds. I held my breath as I removed it, then proceeded to peel away the sticky sheet. Luckily, it came off beautifully!





Check out the new fit!


Thoughts and Learning Curves

This project was really satisfying! The finished product was a much higher quality than I had expected! My one hang up was using the glitter vinyl as opposed to a normal matte apparel vinyl. The glitter made it much harder to weed, and I had to spend a lot of time carefully peeling away the excess pieces of the design. But I am glad that I stuck with the glitter, as it came out so great!